DIE ROLLS & PARTS

Hedagel have supplied Die rolls for Softgel encapsulation machines all over the country, not only for our own softgel machine, but also for all softgel machines from Italy, Korea, Canada, China, Japan, USA etc. We use the highest strength of Aircraft quality Aluminum for High corrosion resistance and excellent lasting durability. And all the tooling is made using high-precision high precision four axis linkage CNC machines. We guarantee best quality die rolls with free of any scratch or damage. Our die roll prevent capsule leakage and provide easier release of the formed capsule


  • Short lead time

  • Fast delivery

  • Special request

  • Technical support

  • Get better sealing and cutting capsule quality with reasonable price

    ALL OF SOFTGEL MACHINARY BRAND AVAILABLE
    (KOREA, CANADA, ITALY, JAPAN, CHINA)
  • Setting die roll zero point

    Supply gelatin ribbon

    Injection wedge down

    Supply medicine

    Encapsulating(Sealing and Cutting)

    Check sealing percentage
    Check filling volume

    01

    Triple/Double/Single Die roll cavity

  • Single & Double & Triple step Die roll

    Most common cause of leaking problem is small pinhole found 2nd seam of softgel capsule Because thickness of 2nd seam is weaker than 1st seam generally Seam thickness and strength are key factors to prevent leaking problem.
    And wrong temperature setting of each parts in encapsulation machine, wrong injection filling setting can cause leaking problem from pinhole



    02

    Anodizing coating

    • Normal Aluminum die roll lifetime

    ▷ 5000 hours for liquids products
    ▷ 3-4000 hours for suspension products
    ▷ 2-3000 hours for multivitamins products

    Anodizing coated Aluminum die roll lifetime

    ▷ 10,000-12,000 hours for liquids products
    ▷ 7-8000 hours for suspension products
    ▷ 3-4000 hours for multivitamins products

03

Blast Technology(Cutting more smoothly)

    • Aluminum raw material < Sand blast < Glass beads blast(High tech)

    Bead blasting is the process of removing surface deposits by applying fine glass beads at a high pressure without damaging the surface. It make aluminum surface smooth and increase sealing rate. And make sealing surface more smooth

04

Edge cutting

    • Edge cutting make gelatin net(ribbon) smoothly holding gelatin and prevent different sealing up to sealing section of capsule. Using edge technology, we improved 3-4 section which is week point making leakage

05

Special medicine or paste or vegetable capsule

  • Ireland & underland technology is for High viscosity and paste type filling material. It hold gelatin before sealing and make capsule sealing&cutting smoothly. To fill high viscosity medicine, gelatin net should be high tension to filling stably.

    Ireland & underland technology make stable high tension Vegetable gelatin have low elastin and need exact feeling timing Ireland & underland technology support medicine fill precisely

06

Special shape

  • Oblong

    Oblong 3
    Minims:2.3-3.0
    CC:O.142-0.185

    Oblong 16
    Minims:14.0-16.0
    CC:O.862-0.986



    Oblong 6
    Minims:5.0-6.0
    CC:O.308-0.370

    Oblong 20
    Minims:16.0-20.0
    CC:O.986-1.232



    Oblong 9.5
    Minims:7.5-9.5
    CC:O.462-0.585

    Oblong 22
    Minims:18.0-22.0
    CC:1.1O9-1.355



    Oblong 11
    Minims:10.5-12.2
    CC:O.647-0.752

    Oblong 24
    Minims:20.0-24.0
    CC:1.232-1.478

  • Oval

    Oval 2
    Minims:1.5-2.3
    CC:O.092-0.142

    Oval 10
    Minims:7.5-10.0
    CC:O.462-0.616



    Oval 4
    Minims:3.1-4.0
    CC:O.191-0.246

    Oval 12
    Minims:8.3-12.0
    CC:O.511-0.739



    Oval 5
    Minims:4.3-5.0
    CC:O.265-0.308

    Oval 16
    Minims:12.4-16.0
    CC:O.764-0.986



    Oval 8.5
    Minims:7.0-8.5
    CC:O.432-0.524

    Oval 20
    Minims:17.0-20.0
    CC:1.O47-1.232

  • Round

    Round 2
    Minims:1.2-2.0
    CC:O.074-0.124

    Round 9
    Minims:7.0-9.0
    CC:O.431-0.554



    Round 3
    Minims:2.2-3.0
    CC:O.136-0.185

    Round 15
    Minims:12.0-15.0
    CC:O.740-0.925



    Round 5
    Minims:3.2-5.0
    CC:O.197-0.308

    Round 20
    Minims:15.0-20.0
    CC:0.925-1.230



    Round 7
    Minims:5.0-7.0
    CC:O.308-0.431

    Round 28
    Minims:22.0-30.0
    CC:l.355-1.848

  • Tube

    Tube 5
    Minims:2.5-5.0
    CC:O.154-0.308

    Tube 8
    Minims:6.0-8.0
    CC:O.370-0.493



    Tube 17.5
    Minims:15.0-17.0
    CC:O.924-1.047

    Tube 30
    Minims:27.0-32.0
    CC:l.663-1.971

  • Suppositories

    Suppositories 6
    Minims:5.0-6.0
    CC:O.308-0.370

    Suppositories 10
    Minims:7.0-10.0
    CC:O.430-0.620



    Suppositories 40
    Minims:30.0-40.0
    CC:1.85O-2.246

    Suppositories 80
    Minims:62.0-80.0
    CC:3.819-4.928

  • Twist off

    Twist off 5
    Minims:2.5-5.0
    CC:O.154-0.308

    Twist off 10
    Minims:7.0-10.0
    CC:O.430-0.620

  • Special shape